Heat Exchangers, Pressure Vessels, Boiler Components, Economizers, Furnaces, Stacks, Plant Equipments, Heavy Structure Columns, Beams, Brackets

Introduction
 



 
Sales Turnover


Sales Breakup for Yr 06-07

 
 
• ISO9001-2000 Company

• Started in 1992

• Located at Pune, Close to International Ports

• Proximity to allied facilities such as heat treatment,machining,material testing,etc.
 



Specialization

• Fabrication & assembly of small lots of diversified range of project jobs / items required for
• Process Industry
• Heavy Engineering Industry
• Construction / Earth Moving Industry
• Defense.



Material of Construction

• Carbon steel – IS2062, Sa36, Sa516 Gr.70,St37, St52,A105,A106,etc.
• Stainless Steel – SS304,SS316,SS310,SS410,Etc.
• Low Alloy steel – SA387 Gr.11
• Material thicknesses used = 2 mm to 80mm



Process Inspection

• We follow ASME Sect. IX for Welding
• WPS,PQR.WPQ as per sect. IX available for verification
• Qualification as per BS EN 288-3:1992 or DIN 28005 is possible
• All measuring & monitoring devices are calibrated



Inspection & Testing Capabilities


• Radiographic examination – In house under the name Pune NDT Services
• Liquid Penetrant Examination
• Pressure Test
• Ultrasound Examination
• Magnetic Particle Examination



Metallurgical Testing


• Ultimate Tensile Testing
• Bend Test
• Impact Test
• Macroscopic & Microscopic Examination
• All above testing facilities are hired
 


Inspection Agencies

• Lloyd’s Register of Industrial Services
• Det Norske Veritas
• Bureau Veritas
• American Bureau of Shipping
• UHDE India Limited
• Kvaerner Power gas
• Tata Consultancy




Esteemed clientele – exports

• Wartsila – Italy, Finland, Norway
• Consarc Engineering – UK, USA
• Thermal processes – USA
• Westrock International - UK



Esteemed Clientele

• Alfa Laval India Ltd.
• Thermax Ltd.
• The Automotive Research Association of India
• TAL Manufacturing Solutions Ltd.
• Sandvik Asia Ltd.
• Aquatech Systems (Asia) Pvt. Ltd.
• Bilcare
• DEMAG Cranes and Components (India)
• Accurate Gauging & Instrument Pvt. Ltd.
• Xytel India Pvt. Ltd.



Plants

• Plant 1 – Plot area = 8000 sq.ft., Covered Area = 5000 Sq.Ft. with EOT crane
• Plant 2 – Plot Area = 11000 sq.ft., Covered area = 6000 sq.ft. with EOT crane
• Plant 3 = Open area = 22000 sq.ft. Construction not started



List of machines

• Plate Bending – 20mm thick X 2500 wide
• Plazma cutting machine – 1no
• Welding rectifiers – 6 nos – 400 A
• MIG/MAG/MMA welding machines of KEPPI of Finland – 5 nos + 2 nos MEMCO make.
• Tig Welding – 2 nos
• Hack saw, Drilling, Gas cutting equipments etc.
• Optical tracing Profile cutting m/c
• Shot blasting
• 80mm spindle dia Horizontal Boring Machine with DRO



Registration

• SSI NO. 111912291
• BST NO.411018-S-482
• CST NO.411018-C-363
• ECC NO.AAQPP9511MXM001
• NSIC-NSIC/GPB/RS/T-151/MH
• DGQA – CQAV/P&C/T-238/IV – 6



Items Manufactured

• Pressure Vessels / Autoclaves
• Shell & Tube Heat Exchangers
• Furnace Casings & parts
• Hot Water / Air Generators
• Boiler Components / Furnaces
• Grapples,Hyd.Thumb, Rakes, Buckets,etc.
• Heavy structures / Columns
• Skids